1. Product Overview
The hydrogen production and combustion integrated machine is a new type of equipment that integrates hydrogen production and combustion, and can directly replace natural gas burners. The raw material of hydrogen alcohol is used, and the raw material is converted into hydrogen and carbon dioxide through high-temperature cracking, which is sent to the burner for combustion. The hydrogen production and combustion integrated machine mainly burns hydrogen. The combustion speed of hydrogen is fast and the flame temperature is high. The hydrogen production and combustion integrated machine has the advantages of stable operation, high safety, energy saving and environmental protection, high combustion efficiency, and sufficient combustion, which significantly reduces the operating cost of the enterprise.
2. Features
- Process Features: The alcohol hydrogen liquid fuel used in this product is gasified and cracked by the burner to change the alcohol hydrogen liquid raw material into hydrogen and carbon dioxide for combustion. The calorific value has been increased from 4650 kcal to 8000 kcal, which has truly achieved high clean and high calorific value, and has expanded the alcohol hydrogen liquid fuel to be used in smelting furnaces, kilns, refinery heating furnaces and industrial boilers.
- Clean Energy: Hydrogen burns quickly and fully, without toxic and harmful gas emissions, and without waste liquid. Compared with natural gas, the carbon dioxide emission per ton of raw material is reduced by 1.85 tons.
- High Energy, Low Cost: High combustion calorific value, long effective distance of flame, low price of raw materials, easy to obtain.
- Safe, Reliable and Intelligent: Raw materials are easy to store under normal temperature and pressure. Intelligent control system, visualized human-machine interface, real-time monitoring of operating data, complete protection functions, safe and stable operation. Simple operation and easy maintenance:
- Simple Operation and Easy Maintenance: Modular design, compact structure, easy operation and maintenance, automatic operation, simple operation, easily assemble and disassemble.
- Economic data comparison: Compared with natural gas, the production and operation costs of alcohol hydrogen raw materials can be reduced by 20% to 30%.
3. Comprehensive Comparison with Natural Gas Burners
| Hydrogen Production & Combustion Integrated Machine | Natural Gas Burner | |
| Investment | Low investment, less peripheral equipment, no activation fee | High investment, more peripheral equipment, high activation fee |
| Function | Simultaneous hydrogen production and combustion | Raw material direct combustion |
| Efficiency | Fast burning speed, full combustion, low raw material consumption | Short flame distance and high raw material consumption |
| Environmental | Only contain few nitrogen oxides in exhaust gas | Exhaust gas contains toxic and harmful gases |
| Operation | Intelligent, with remote control, diagnosis and more functions | Field operation |
4. Parameters
| Boiler (tons) | Thermal Power （KW） | Model | Power Supply | Electric power （KW） | Size L*W*H(mm) | Weight （kg） |
| 1 | 700 | JC-GW-70 | AC380V | 1 | 1100 x 80 x 50 | 960 |
| 2 | 1400 | JC-GW-140 | AC380V | 4 | 1400 x 90 x 60 | 1000 |
| 4 | 2800 | JC-GW-280 | AC380V | 6 | 1460 x 90 x 70 | 1020 |
| 6 | 4200 | JC-GW-420 | AC380V | 8 | 1480 x 95 x 75 | 1060 |
| 10 | 7000 | JC-GW-700 | AC380V | 9 | 1500 x 95 x 80 | 1080 |
| 20 | 14000 | JC-GW-1400 | AC380V | 14 | 1560 x 100 x 100 | 1180 |
5. Process Advantages
I. Alcoholic hydrogen liquid fuel has high oxygen content, and its combustion conversion rate is higher than that of general petrochemical fuels. Also, the cost per 10,000 kcal of calorific value is lower than that of liquefied gas by more than 50%. Replace liquefied gas, diesel, heavy oil and electricity.
II. The fuel is stored and used at normal temperature and pressure, without high pressure storage. There is no safety hazard in the equipment, and it will not burn without an open flame. It leaks as a liquid and is easy to find. There is no danger of explosion, and no gas poisoning incidents will be caused by gas leakage.
III. In addition to being equipped with a safety solenoid valve and a safety controller, it is also the first to adopt a manufacturing process that is separated from the burner body for the raw material pump that is most prone to oil leakage.
IV. This separate alcohol hydrogen pump is composed of a patented structure and a variable frequency motor, mainly used for matching hydrogen energy burners, widely used in boilers, incinerators, hot blast stoves, asphalt mixing stations, drying equipment, heat transfer oil furnaces, glass factories In alumina plants, etc., the effective delivery distance of the separate alcohol hydrogen pump can reach 100 meters, and it can be kept away from fire sources. It is an important equipment to ensure production and personal safety.
6. Application
- Directly replace natural gas burners
- Thermal power plants, refineries
- Fiber factory, glass factory
- Asphalt mixing plant, drying equipment
- Melting furnace, kiln, heat transfer oil furnace
- Boilers, incinerators, hot blast furnaces
